EPOXY RESIN

P - EPOX - 2800 X 65

High Performance Epoxy Resin: P - EPOX - 2800 x 65 is unique “Epoxy Ether” resin developed by reacting alkyl phenol with bis- phenol epoxy resin & further modified to enhance the performance to protect the substrate in adverse climatic conditions.

Applications :

  • One pack air drying epoxy composition
  • Modification of standard two pack epoxy coatings
  • Two pack epoxy- PU hybrid coating
  • One pack stoving epoxy with blocked isocynates
  • One pack stoving epoxy coating with MF / UF / phenolic resins

Physical Properties :

Sr. No. Property Unit Specification
1 Appearance Visual Light Yellow Viscous Liquid
2 Colour Gardner 12 max
3 Viscosity @ 25°C cPs 10000 - 30000
4 Density @ 25° C gm / cm2 0.97 – 1.00
5 Flash point (Closed cup) °C / °F 29 / 110
6 N.V.M [1 hr @120° C] % 65 ± 2
7 Hydroxyl equivalent weight g / eq. 720

Drier Combination :

1. Co – 0.050 %
2. Ca – 0.150 %
3. Zr – 0.05 %
4. Mn – 0.035 %

1 Viscosity in 40 % xylene 40 – 60 sec
2 Viscosity with drier in 40 % xylene 45 – 65 sec
3 Viscosity overnight with drier in 40 % xylene 50 – 70 sec

Drying Time (at 30° C)
i) Set : 5 – 10 mins
ii) T.F. : 1.5 – 2 hrs

Advantages :

I) One Pack Systems :

  • a) User friendly protective coatings for mechanically cleaned surfaces could be developed
  • b) Fast drying one pack epoxy systems against chlorinated rubber / vinyflex could be developed which gives excellent corrosion, acid & alkali resistance

II) Modification of Standard Epoxy Two Pack Coating (Modification up to 30% & Advantages against std. Two Pack Epoxy Systems) :

  • a. Cost reduction
  • b. Gives good acid, alkali & corrosion resistance
  • c.Improves surface wetting properties for maintenance primers/coatings
  • d. Higher workable pot life
  • e. Increases recoating interval incase of primers & mid coats
  • f. Better pigment dispersion & wetting during production

III) Two Pack Epoxy - PU Hybrid Coating

  • a. Low temperature curing is better than epoxy / phenalkamine systems
  • b. Very good flexibility
  • c. Very good solvent & chemical resistance

Starting Formulation for PEPOX-2800 X 65

A) Protective Coatings ( Single Pack )

Sr. No. Raw Material Qty. (kg)
1 Pigment & Extenders 40.00
2 Anticorossive Pigment 08.00
3 Anti Tera (U) 00.40
4 P Epox -2800 x 65 32.00
5 BYK - 410 00.60
6 Thinner 17.60
7 Drier 01.40
Total   100.00

Paint Properties :

Sr. No. Property Specification
1 V.O.C. 434 g / lit
2 P.V.C. in Dry Film 30 %
3 Pigment / Resin Ratio by Volume 1 : 1.75
4 Solid by Weight 70.00 %
5 Mix Viscosity 100 ± 20 sec at 30° C

B) Two Pack Epoxy Primer with Part Replacement by PEPOX-2800 X 65

Raw Material Qty. (kg)
Base
P EPOX 2800 X 65 11.07
Araldite 6071 X 75% 16.78
Tio 2 Rutile 6.00
Silica Micron 12.30
Statite Micron 12.30
Zinc Phosphate 6.00
Baraties 8.00
Anti Terra ‘U’ 0.30
Ben Tone P 27 Jelly 6.00
Cellosolve 2.55
Butanol 1.40
Hardener
PPA- 7125 4.20
Xylene 13.10
Total 100.00
P.B.BY Volume 1:1.60
N.V.M. % 69.20 %
Viscosity Thixo Tropic
SP. Gravity 1.38
Drying
Surface Dry
Hard Dry		 30 Min
24 Hrs
S.V.R.% 50
Mixing Ratio Base -
C.A.-		 3 Part by Volume
1 Part by Volume

C) Two Pack Epoxy - PU Hybrid Top Coat :

Name of Raw Material Quantity (Kg)
Base
Tio 2 Rutile 4.00
Carbon Black HAF 0.05
Zinc Phosphate 6.00
Baraties 500 Mesh 20.00
Talk 500 Mesh 20.00
Disper BYK -110 0.40
PEPOX - 2800 X 65 22.40
O-XYLENE 15.25
Buytle Acetate 3.50
BYK 410 0.40
   
Hardener
Desmodure L- 75 7.00
Butyl Acetate 1.00
Total 100.00
P.B.BY Volume 1 : 1.77
N.V.M. % 69.86 %
Viscosity Thixo Tropic
SP. Gravity 1.48
Drying
Surface Dry
Hard Dry		 30 Min
24 Hrs
S.V.R.% 47
Mixing Ratio Base -
C.A.-		 9 Part by Volume
1 Part by Volume

Curing Properties :

Sr. No. Property Specification
1 Surface Dry 10 - 20 min at 30° C
2 Tack free 2 hrs at 30° C

Handling & Storage :
Handling: Avoid use of electric band heater or application of direct flame to container. It can cause explosion & fire.

Storage: Good general ventilation should be sufficient for most conditions. Local exhaust ventilation may be necessary for some operations.

P - EPOX - 2480 X 75 SPECIALITY NOVOLAC EPOXY RESIN

It is a low viscosity Novolac Epoxy resin based on Bisphenol A and alkyl phenol.

Advantages:

  • Useful for High solids / Solvent free formulations
  • Very good compatibility with bis-phenol A , bis-phenol F & Phenolic Epoxies
  • Low viscosity
  • Excellent flexibility
  • Excellent chemical & water resistance
  • Better thermal shock resistance
  • Offers good electrical properties/li>

Applications :

  • Flexible & water resistant coatings
  • Epoxy coating for storage tanks & pipelines of potable water, Fuels, Chemicals etc.
  • Base for manufacturing flexible amine adduct
  • Epoxy coatings with excellent mechanical properties & chemical resistance
  • Self leveling & mortar flooring, etc. epoxy coatings with various curing agents such as polyamine, amine adducts, polyamide, polyamide adducts, phenalkamines & phenalkamindes etc.

Physical Properties :

Sr. No. Property Unit Specification
1 Appearance Visual Light Yellow Viscous Liquid
2 Colour Gardner 12 max
3 Viscosity @ 25°C cPs 10000 - 30000
4 N.V.M % 0.97 – 1.00
5 Epoxy Equivalent weight (EEWT) g/eq. 29 / 110
6 Density @ 25° C g/cm3 65 ± 2
7 Flash point  (Closed cup) °C / °F  
8 Hydrolysable chlorine % 720

Storage & Stability :

Paladin PEPOX – 2480 X 75 has storage stability of 1 year provided, it is stored in tightly closed container to avoid contamination & stored in cool & dry place.

Handling & Storage :

May be harmful if ingested or absorbed through the skin & can cause sensitization. Will cause severe inflammation in contact with eye & skin. Wash thoroughly after handling. Adequate ventilation is essential during application. Containers should be tightly closed when not in use or during transportation. Do not inhale mist or vapors. It is recommended to use gloves, safety glasses & protective clothing for safe handling.

First AID :

In case of
Inhalation : Remove to fresh air & give oxygen if breathing is difficult
Ingestion : Give plenty of water. Do not induce vomiting. Contact a physician
Contact with Eyes : Flush eyes with plenty of clean water for at least 15 minutes
Contact with skin : Immediately wash with mild soap & water